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Facilities

With more than two decades of manufacturing experience combined with ultra-modern infrastructure and dedicated work force. Our factory setup with global standards of good manufacturing practices, product quality and workers safety and welfare. Our production capacity is 5,000 pieces per day. Having our own facilities for dyeing, printing and garments production units.



  • ALL
  • KNITTING
  • DYEING
  • COMPACTING
  • EMBROIDERY
  • PRINTING
  • CUTTING
  • STITCHING
  • CHECKING
  • FINISHING
KNITTING UNIT

Our most sophisticated and modern knitting machines all, imported from abroad are capable of providing the most intricate knitting designs / patterns required to suit the changing trends. All machines have Lycra attachment.

DYEING UNIT

Our dyeing unit is situated in the outskirts of Tirupur and has the facility of doing sample programs & bulk production having automatic lab dip machines & manual lab dip machines besides water effluent treatment plants all these facilities enable us to add new customers.

COMPACTING UNIT

Shrinkage control is achieved by the compacting machine imported from Tubetex , USA . It maintains the shrinkage control to below 5% meeting all international standards.

EMBROIDERY UNIT

The fabric, cut fabric, semi stitched, fully stitched are embroidered according to the pattern. Be it logo, chest and label, they can be embroidered in the in–house embroidery machine of 96 heads and 6 to 12 colors each from Barudan, Tajima – Japan.

PRINTING UNIT

The printing division is equipped with chest printing machines of 6 nos., MHM flack automatic machine - 2 to 6 colours, and table printing 120 feet 2 nos. for printing all types of garment prints.

  • Laboratory & Quality Control Room
  • In our in-house laboratory and quality control is done in 3 stages for color fastness, shrinkage and pilling
  • Finished fabric, before going to production (cutting & stitching).
  • Mid-production cross checking.
  • Few garments taken randomly from the finished packed garments
  • Cutting Section
CUTTING UNIT

Our cutting department has 6 lay cutting straight knife machines and can cut up to 20,000 pcs per day. Very intricate shapes can be cut by our BAND knife cutting machines. Also we have a manual cutting team to cut yarn dyed and small parts with embellishments.

STITCHING

For stitching of garments we have 200 machines. The over lock and flat machines are from Pegasus , Japan and lock stitch from Juki , Japan . All the machines are fixed with auto thread trimming and dust collection.

The machines are also fixed with top feed which reduces the tension in seams for special stitching like Decorative stitching, bar tacking, Button holing, Buttoning etc. this is done by machine - a make of Juki - Japan.

CHECKING SECTION

The finished garment is then subjected to a thorough check by skilled supervisors and even the smallest defect is not overlooked.

FINISHING

Pressing is the last phase of production of the garment, which is also done with latest machines. The garments are steam pressed and vacuum sucked in order to take away any excess moisture in the garment due to steaming. After pressing the garment goes for final packing.